Why Use a Hot Melt Coating Roller for Manufacturing Compact MattressesOlivia Wells | November 28, 2018 | 0 | Machinery & Engineering
People will always yearn for comfort, convenience, toughness, and longevity in furniture pieces. That’s why the deluging demand for compact mattresses urges enterprises and providers to take manufacturing up a notch. New foam product types today are harder to bond, so water-based and hot melt adhesive machines in mattress factories are changing too.
President Jim Turner of North America’s SABA Adhesives and Sealants also finds more areas to improve when it comes to automation in mattress assembly factories. If you’re a business-owner or supplier in Australia who’s considering of buying a hot melt coating roller to apply adhesives to foams, here are some fantastic perks you’ll get from it:
Logistics Perks. When consumers invest in mattresses, most people especially retirees and young families favour the roll packed mattresses they could hand-carry and place in their car’s trunk or backseat for their convenience. Rolled mattresses are more suitable for home dispatches and can be conveniently carried by lifting to the consumers’ bedrooms. Most hot melt adhesives and glues have a long shelf life, hence the demand for more ready-made roll packed foam assembled by hot melt machines is increasing.
This demand, of course, consequently needs to be met with a fast production of compact mattresses that are already assembled in the factory. A hot melt coating roller is best for fast manufacturing because hot melt adhesives dry and cool rapidly, hence more products can be produced in time. Fast and dry cooling = more foam mattresses to bond.
Versatility. With a hot melt coating roller, your factory can bond more materials other than foam. It has a wide range of products it can bond, including fibres, fabrics, and pocket coils. Hot melt is a fast-curing glue that a mattress producer enjoys utilizing. One of their favourites is the super adhesive hot melt PUR or Polyurethane Reactive. It is a very strong and durable adhesive that is generally used for woodworking, porcelain lawns, and even in building and construction. You can even get rid of hot melt glue or equipment hot melt without worrying about the consequences of nonchalant disposing.
Speed and Lasting Gripping Ability. Hot melt is known for its fast drying premium quality and powerful gripping—and that’s not changing for today’s new types of hot melt adhesives. Even though water-based adhesives are coming to be well-known today in mattress fabricators, it doesn’t indicate that hot melt is losing its worth. Some manufacturers still choose hot melt since it holds to materials longer.
With a foam’s insulating capacities, a hot melt equipment remarkably performs much better in binding foam compared to metal and wood applications. Even hot melt coating roller models in Australia today use Pressure-Sensitive Adhesive (PSA) which is perfect for automotive, labelling, and assembly applications, for instance, mattress assembly. PSA is a type of thermoplastic adhesive—a cushiony material that has great cohesion quality.
Silence, please. Lastly, the thermoplastic hot melt coating roller models in Australia today don’t vibrate. They have powerful steel machinery hot melt design that gets rid of irritating vibration. The adhesive’s hot melt coating roller, such as those ones sold by a hot melt manufacturer like Meler’s, is especially ideal to use in textiles and nonwoven materials because it’s composed of tempered steel. Moreover, the working tables of thermoplastic adhesive rollers can also either be automated or hand-operated bearers, with a reverse feature.
Fast and cost-effective production starts off with installing premium manufacturing machines in your factory. Make sure that you choose the best hot melt coating roller there is in town. If you are interested in buying a hot melt coating roller, you may browse http://www.meler.eu for hot melt products and coating machines.